NO GAS MIG WELDEROPERATING & MAINTENANCEINSTRUCTIONSMIG85ENB0606NO GAS MIG WELDERPart No. 6010109
102) Electrode holdersFully insulated electrode holders should be used. Do NOT use holders withprotruding screws or with any form of damage.3) Connect
11PREPARATION OF THE WORKING AREAThe working area must be sufficiently spacious, not humid, and well-ventilated asto avoid any fumes which develop fro
✗ NEVER use or store in a wet/damp environment. DO NOT EXPOSE TO RAIN.✗ NEVER continue to weld, if, at any time, you feel even the smallest electric s
SAFETY EQUIPMENTA comprehensive range of CLARKE safety equipment for use whenwelding is available from your local dealer.NO-GAS WELDING - PRI
ELECTRICAL CONNECTIONSWARNING! THIS APPLIANCE MUST BE EARTHED.The welder is fitted with a standard 13 amp BS 1363 plug, fitted with a 13 amp fuse.Con
15UNPACKING & PARTS IDENTIFICATIONUnpack and lay out the components, checking against the following list. Anydamage or deficiency should b
ASSEMBLY & INSTALLATIONA. INSTALLING THE WELDING WIRENOTE: This machine is supplied with a Clarke ‘Mini’ spool of 0.9mm, mild steel, fluxcored
17Pull out the end of the wirefrom the rim of the spool,taking care NOT to release it.The spool is wound firmly andshould remain this way.Ensuring the
18It is important to pay attention to the notes on welding shield maintenance, givenon page 22. When replacing the glass panels, use ONLY those parts
19PREPARATION FOR USEA. PREPARE THE WORKMOST IMPORTANT!It is VITAL that the workpiece is perfectly clean at the point of weld. Any coating,plating
Thank you for purchasing this CLARKE NO-GAS MIG Welder.Before attempting to operate the machine, it is essential that you read this manualthoroughly a
20D. Trim the Welding WireTrim the welding wire so that it protrudes no more than 5mm from the end of thecontact tip.E. Attach the Earth ClampAttach t
21OPERATIONPlug the machine into the mains supply or switch on at the isolator, and, ensuringall precautions have been taken and with the machine set
22MAINTENANCEFrequency of maintenance operations depends on the operating conditions, howintensively the welder is used, and how clean or dirty the we
23PROBLEM CAUSE REMEDY1. No “life” from welder Check fuses and mains lead a) Replace fuses as necessary Ifproblem persists return welder toyour local
PARTS DIAGRAM24
PARTS LISTNo. Description Part No.01 Input Cable EN2022006802 Handle EN2160003003 Plastic Wire Feeder EN4440001804 Wire Feed Roll EN3380507405 Side Pa
WIRING DIAGRAMFor Spare Parts and Service, please contact your nearest dealer, or CLARKEInternational, on one of the following numbers.PARTS & SER
27SPECIFICATIONSPlease note that the details and specifications contained herein, are correct at the time ofgoing to print. However, CLARKE Internatio
CONTENTS PAGEGuarantee ... 2Electromagnetic Interf
ELECTROMAGNETIC INTERFERENCE (EMC)Whilst this unit complies with EMC regulations, the user is responsible for installingand using the welding equipmen
5take additional precautions such as filtering of the mains supply. Considerationshould be given to shielding the supply cable of permanently install
SAFETY PRECAUTIONS FOR ALL TYPES OF WELDING1. WARNING: As with all machinery, there are certain hazards involved with their operationand use. Exercisi
7C) Fire and explosion preventionCauses of fire and explosion are:1) combustibles reached by the arc, flame, flying sparks, hot slag or heatedmateria
83. ELECTRIC ARC (MIG, TIG) WELDINGComply with precautions in 1 above, and this section. Arc welding, properly done,is a safe process, but a careless
93B) TOXIC FUME PREVENTIONComply with precautions in 2B. Generator engine exhaust must be ventedto the outside air. Carbon monoxide can kill.3C) FIR
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